Grilled Double Cut Pork Chop Recipe: Thick-Cut Juiciness with Charred Edges

Grilled Double Cut Pork Chop Recipe: Thick-Cut Juiciness with Charred Edges

Nothing beats the satisfaction of pulling thick-cut pork chops off the grill with perfect char marks. This method delivers juicy centers and caramelized edges every time.

I learned early that double-cut chops demand special attention. The secret lies in indirect heat and precise timing to cook through without drying out the meat.

The result is a chop with a smoky crust giving way to tender, flavorful pork inside. A simple dry rub enhances the natural richness without overpowering it.

Serve these with grilled vegetables or a crisp salad for a complete meal. The technique works for both gas and charcoal grills.

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Difficulty
Medium
🥩
Diet
Meat
⏱️
Total Time
30 min
🔥
Calories
Med Cal

Ingredients for Grilled Double Cut Pork Chop

Thick-cut pork chops and a handful of bold seasonings bring smoky, juicy perfection to the grill.

Ingredient Amount Notes
Bone-In Pork Chops 🥩 4 whole Double-cut, 1.5 to 2 inches thick
Kosher Salt 🧂 1 tbsp Diamond Crystal preferred
Black Pepper 🌶️ 1 tsp Freshly ground preferred
Garlic Powder 🧄 1 tsp Not garlic salt
Smoked Paprika 🌶️ 1 tsp For depth of flavor
Brown Sugar 🧈 1 tbsp Light or dark variety
Olive Oil 🫒 2 tbsp For high-heat grilling
Fresh Rosemary 🌿 2 tbsp Chopped, stems removed
Fresh Thyme 🍃 2 tsp Chopped, stems removed
Lemon 🍋 1 whole Zested and juiced
Vegetable Oil 🫒 1 tbsp For grill grates

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For double-cut chops, thickness is non-negotiable—look for 1.5 to 2-inch cuts at Whole Foods or ask your butcher to custom-cut them. The bone-in variety adds flavor and keeps the meat moist. Diamond Crystal kosher salt is my go-to for even seasoning. Fresh rosemary and thyme (from the herb section, not dried) make a noticeable difference in the dry rub’s aroma.

No smoked paprika? Regular paprika plus a pinch of cayenne works. Brown sugar can be swapped for maple syrup if you prefer a liquid sweetener. Dried herbs at half the amount are fine if fresh aren’t available. For extra caramelization, add a teaspoon of mustard powder to the rub. The olive oil can be replaced with avocado oil for an even higher smoke point.

Pork chops are best grilled fresh but can marinate in the rub for up to 12 hours in the fridge. Leftovers keep for 3-4 days—reheat gently in a skillet to avoid drying out. The dry rub mix can be made ahead and stored for 1 month in an airtight container.

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Why You’ll Love This Recipe

  • 5-Minute Seasoning: I toss the chops with just salt, pepper, garlic powder, and smoked paprika—no marinade, no fuss.
  • Smoky Depth: That smoked paprika gives every bite a rich, campfire-like warmth that’s way deeper than plain grilled pork.
  • Crowd Pleaser: I’ve served these at backyard BBQs and random Tuesday dinners—always the first thing to disappear.
  • Leftovers Win: Cold slices make the best next-day sandwiches, and the bone-in cuts stay juicy even reheated.

Step-by-Step Instructions for Grilled Double Cut Pork Chops

Here is the method that guarantees juicy chops with perfect char every time.

Step 1: Create the Herb and Spice Rub

In a small bowl, combine the 1 tbsp Kosher Salt, 1 tsp Black Pepper, 1 tsp Garlic Powder, 1 tsp Smoked Paprika, and 1 tbsp Brown Sugar. I use my fingers to break up any lumps in the brown sugar so the mixture is uniform.

Add the 2 tbsp Fresh Rosemary and 2 tsp Fresh Thyme to the bowl. The herbs should be finely chopped to distribute evenly. Stir everything together until fully combined. This rub will create a flavorful crust on the pork chops while enhancing their natural juiciness.

Step 2: Season and Prepare the Pork Chops

Pat the 4 whole Bone-In Pork Chops dry with paper towels to remove any excess moisture. This ensures the rub adheres properly and helps achieve a good sear. Place the chops on a large plate or cutting board.

Drizzle the 2 tbsp Olive Oil over both sides of the pork chops, then rub it in evenly with your hands. This creates a base for the dry rub to stick to. Generously coat each chop with the herb and spice mixture, pressing it into the meat. Let them sit at room temperature for 30 minutes while you prepare the grill.

Step 3: Preheat and Oil the Grill

Preheat your grill to medium-high heat (about 400°F). I use all burners to ensure even heat distribution across the grates. This temperature provides the right balance of searing and cooking through the thick chops without burning the exterior.

Once the grill is hot, use tongs to fold a paper towel into a small square, dip it in the 1 tbsp Vegetable Oil, and carefully rub it over the grill grates. This prevents the pork chops from sticking and helps create those beautiful grill marks. Make sure to oil all the grates where the chops will be placed.

Step 4: Grill the Pork Chops to Perfection

Place the pork chops on the grill and close the lid. Cook for 5-6 minutes per side, resisting the urge to flip them too soon. You’ll know they’re ready to flip when they release easily from the grates and have developed a deep golden-brown crust.

After flipping, squeeze the juice from half of the 1 whole Lemon over the chops. This adds a bright acidity that balances the rich, smoky flavors. Close the lid and continue cooking until the internal temperature reaches 145°F on an instant-read thermometer inserted into the thickest part of the meat.

Step 5: Rest and Serve

Transfer the pork chops to a clean plate and tent loosely with foil. Let them rest for 5-10 minutes before serving. This resting period allows the juices to redistribute, ensuring each bite is tender and moist.

Garnish with the remaining lemon zest and any leftover fresh herbs. Serve immediately with your favorite sides. The chops should be juicy on the inside with a caramelized, flavorful crust on the outside.

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Pro Tips For Making Grilled Double Cut Pork Chop

  • Dry the Chops: Pat the pork chops dry with paper towels before seasoning—I learned this the hard way after my first few batches steamed instead of seared.
  • Start Hot, Finish Low: Sear over direct high heat for 2-3 minutes per side, then move to indirect heat to finish cooking without burning the spices.
  • Skip the Cold Chops: Let the pork chops sit at room temperature for 20-30 minutes before grilling, or they’ll cook unevenly and dry out near the bone.
  • Rest Before Serving: Give them a solid 5-10 minutes under foil after grilling—this keeps the juices inside where they belong, not on your cutting board.

Creative Variations of These Flavors

Apple Cider Brine

Soak the chops in a mixture of 2 cups apple cider, ¼ cup kosher salt, and 2 tbsp brown sugar for 4-6 hours before grilling. This adds natural sweetness and keeps the meat incredibly juicy. I learned this trick from a New England pitmaster at a local BBQ competition. 🍏

Coffee and Chili Rub

Replace the herb rub with 2 tbsp finely ground coffee, 1 tbsp chili powder, and 1 tsp cayenne for a bold, smoky kick. The coffee enhances the charred flavors beautifully. I forage wild chili peppers to add a unique heat profile.

Mustard and Herb Crust

Brush the chops with 2 tbsp Dijon mustard before applying the rub. This creates a tangy, crispy crust that pairs perfectly with the pork. I like to add 1 tsp whole grain mustard for extra texture.

Asian-Inspired Glaze

During the last 2 minutes of grilling, brush the chops with a mix of 3 tbsp soy sauce, 2 tbsp honey, and 1 tbsp grated ginger. The glaze caramelizes quickly, adding a sticky, savory-sweet finish. 🔥

Smoked Salt Finish

After resting, sprinkle the chops with flaky smoked sea salt for an extra layer of depth. I get mine from a specialty spice shop near the coast—it reminds me of my motorcycle rides along the shoreline.

Nutrition Facts

Servings 4
Amount Per Serving
Calories 480kcal
% Daily Value
Total Fat 28g36%
Saturated Fat 9g45%
Cholesterol 145mg48%
Sodium 680mg30%
Total Carbohydrate 4g1%
Dietary Fiber 1g4%
Sugars 2g
Protein 52g104%
Percent Daily Values are based on a 2,000 calorie diet. Your daily values may be higher or lower depending on your calorie needs.

Frequently Asked Questions

1

How thick should the chops be for grilling?

Look for 1.5 to 2-inch double-cut chops. The extra thickness ensures they stay juicy while developing a good char on the outside. Thinner cuts tend to dry out too quickly on the grill.

2

Why rest the meat before serving?

Resting for 5-10 minutes lets juices redistribute. Slicing too soon causes all those flavorful juices to spill out, leaving the pork dry. This step is non-negotiable for perfect texture.

3

Can I use dried herbs instead of fresh?

Yes, but use half the amount. Dried herbs are more concentrated. The flavor will be slightly different but still delicious. Fresh herbs just add that extra bright note.

4

How do I know when they’re done?

Use an instant-read thermometer. 145°F in the thickest part means they’re perfectly cooked. The meat will continue to rise 5°F while resting. Never guess with pork!

★★★★★4.8(2 reviews)
Chef Melanie

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